轴向柱塞泵是液压系统中重要的动力元件,相比其他泵具有工作压力高,结构紧凑,变量方式多样等特点,广泛应用于工业和移动机械领域。轴向柱塞泵在不同温度工况下的热变形对其稳定运行和可靠性等方面具有重要影响[1]。随着海洋船舶、航空航天等领域装备的发展,更宽的温度运行需求(低至-40℃)对柱塞泵的结构设计提出了严峻的技术挑战。另外,随着加工制造精度的提高,由热变形对柱塞泵正常工作影响越来越明显[2~3],分析轴向柱塞泵热力学行为对其结构的优化设计具有指导意义。赵永富等人建立某配流盘有限元模型,分析得出温度与配流盘应力及变形量之间规律,为配流盘结构优化设计提供仿真依据[4]。汤何胜等人研究了热效应对轴向柱塞泵静水滑移承载能力的影响,开发一套集总参数数学模型以预测其动力学行为[5]。李运华等人对飞机电液作行器中轴向柱塞泵热流体- 结构耦合进行分析,结果表明泵高速化和高压化虽然可以提高功率密度,但也会提高摩擦副结构耦合性能[6]。
Axial piston pump is an important power element in hydraulic system. Compared with other pumps, it has many characteristics, such as high working pressure, compact structure and variable ways. It is widely used in industrial and mobile mechanical fields. The thermal deformation of axial piston pump under different temperature conditions has an important influence on its stable operation and reliability, such as [1]. With the development of equipment in the field of marine vessels, aerospace and other fields, a wider temperature operation demand (as low as -40 C) has posed severe technical challenges to the structural design of the plunger pump. In addition, with the improvement of machining accuracy, the influence of thermal deformation on piston pump's normal operation is more and more obvious. [2 to 3], the thermodynamic behavior of axial piston pump is of guiding significance to the optimization design of its structure. Zhao Yongfu and others set up a finite element model of a distribution plate. The law between temperature and the stress and deformation of the distributor plate was obtained, which provided a simulation basis for the optimization design of the distributor plate structure [4]. Tang He Sheng and others studied the effect of thermal effect on the hydrostatic sliding bearing capacity of axial piston pump, and developed a set of lumped parameter mathematical models to predict its dynamic behavior [5]. Li Yunhua and others analyzed the thermal fluid structure coupling of axial piston pump in aircraft electro-hydraulic actuator. The results showed that although pump speed and high pressure could increase power density, it also improved the coupling performance of friction pair [6].
壳体是轴向柱塞泵的关键零部件,其变形特性对缸体、主轴等零件工作特性均具有重要影响。为研究柱塞泵壳体在低温环境下的热力学性能,分析其运行的应力分布、变形量等,本文以排量为190mL/r的某轴向柱塞泵壳体为例,对其低温变形行为进行有限元分析,最终分析研究部位的变形量——大端面密封圈、轴封位置的变形还有应力分布,同时为改善轴封处的变形提出可行性方案,并做论证分析。
The shell is the key component of the axial piston pump, and its deformation characteristics have an important influence on the working characteristics of the cylinder body and the spindle. For the thermodynamic performance of piston pump shell in low temperature environment, analysis of the operation of the stress distribution, deformation, the axial plunger pump with a displacement of 190mL/r as an example, the finite element analysis on the deformation behavior of the low temperature deformation, the deformation analysis of large amount of end - end parts of the seal ring, the position of the sealing and stress distribution, and puts forward the feasible scheme for improving the seal deformation, and analysis.